Old Aalten

Tag: Horn Industry

  • Dutch Button Works

    Dutch Button Works

    Misterstraat 39, Bredevoort (repurposed)

    Dutch Button Works was a button factory in Bredevoort that existed from 1884 until 1976. During its heyday, approximately 270 people were employed by the company; at the time of its closure, the workforce numbered about 44.

    The Horn Industry

    In Nederland bestonden in de 19e eeuw al enkele knopenindustrieën. De oudste op dit gebied ontstond in 1815, maar dat betrof voornamelijk stofknopen, in het bijzonder van linnen. In Duitsland en Engeland waren rond 1900 bedrijven ontstaan die uit hoorn knopen produceerden. Met dat voorbeeld voor ogen begon Willem te Gussinklo in het jaar 1905 met het maken van hoornen knopen. Dat was een primeur voor Nederland, de eerste fabriek van buffelhoornen knopen. Al snel kwam zoon Willem te Gussinklo jr. (Piepkes Willem) in de firma, die zich ontwikkelde als innovatief ondernemer.

    De eerste fabriek van Te Gussinklo stond aan ‘t Dal in Aalten, de tegenwoordige Willemstraat. De productie was aanvankelijk uitsluitend handwerk en de knopen werden één voor één gemaakt. Vanwege de toenemende vraag naar knopen kocht hij in 1924 de oude weverij van Van Eijck in Bredevoort. Daar ging de productie van knopen van start.

    Bredevoort had toen ook nog een station. Zo nu en dan arriveerde daar een wagonlading horens, afkomstig uit India en bestemd voor de Bredevoortse knopenindustrie. Naarmate de jaren verstreken werd de fabricage van knopen steeds meer gemechaniseerd. Met door eigen technici vervaardigde machines werd het product toen ten dele of geheel automatisch vervaardigd. Van het hoorn zaagde men schijfjes, rondellen genoemd. Hiervoor werd zowel het hoorn uit de massieve punten van buffelhoorn gebruikt, alsook de holle gedeelten ervan.

    Export

    The export of buttons was of great importance. Trade was primarily focused on English-speaking countries—England, Ireland, and North America—where Dutch Button Works enjoyed a fine reputation. Until the 1920s, the buttons produced were exclusively intended for men’s suits. However, when demand fell during the crisis of the early 1930s, ladies’ buttons were put into production as compensation, almost simultaneously with the manufacture of bone buttons. Bone buttons were intended for undergarments. Besides buttons, the factory in Bredevoort also manufactured walking sticks—specifically, the knob or handle and the tip were crafted from horn.

    Een aantal jaren nadat de kammenfabriek Ten Dam & Manschot uit Aalten was opgeheven nam DBW ook de productie van kammen ter hand. In de Tweede Wereldoorlog is men ook overgegaan op het verwerken van inlands hoorn. Behalve knopen waren asbakken en vogels favoriete werkstukken. Van hertshoorn vervaardigde men knopen voor de zogenaamde jagersjassen en van schijven hertshoorn maakte men kleine asbakjes of kaarsenstandaards op een voet van palissanderhout.

    Before the war, DBW also had branches in Germany: in Berlin and Bocholt. After 1945, the company experienced a peak period. The third generation, W.A. te Gussinklo, joined the management. Demand for buttons was high. Many home workers were occupied with sewing buttons onto cards. The horn buttons found their way to garment factories. Sales representatives would travel with a “model jacket” made of various pieces of fabric sewn together—a multicoloured patchwork. On each piece of fabric, the most suitable buttons for that specific material were sewn.

    In 1959, the company celebrated its 75th anniversary. At that time, there were over a hundred employees, excluding home workers. Due to increasing automation, the company achieved high turnover with fewer staff. In the second half of the 1950s, horn was largely superseded by plastics. In 1963, the management of DBW, together with an English button factory, took over the largest button factory in Germany.

    Decline

    The company suffered a heavy blow in 1968 when the director, W.A. te Gussinklo, died at the age of 51, just six months before his father. He was succeeded by his wife, B.A. te Gussinklo-Zandbergen. When her son H.J. Gussinklo Ohmann completed his studies at the technical university in Eindhoven a year later, he also joined the management. By then, the production system was entirely focused on plastic buttons (polyester), which the company had started producing itself around 1960. In the long run, however, it proved extremely difficult to remain competitive. Despite great efforts to keep the company running, they were forced to close DBW in 1976.

    De gemeente Aalten kocht het complex in 1977 en het werd doorverkocht aan de firma’s Van Wezel en Voltman-Riviera. Later was hier vele jaren lang autobedrijf Albert ten Bruin gevestigd.

    Repurposing

    At a municipal information evening in July 2008, the Vereniging Bredevoorts Belang (Bredevoort Interest Association) made a plea for the preservation and restoration of this characteristic building. They stated: “This building is the only remaining, tangible, and visible intact industrial heritage that Bredevoort still possesses, providing residents with a link to its extensive textile history. The factory building, still in its original state, has a striking, beautiful facade featuring the typical elements of an industrial building built in the third quarter of the nineteenth century.” The non-monumental parts were demolished in 2019. The monumental building has since been repurposed to house apartments and a supermarket.

    Features


    Cadastral no.A-2623
    FunctionButton factory
    Foundation1884
    Discontinuation1976
    ListedGemeentelijk
    monument
  • Peters & Gans Pipe Factory

    Peters & Gans Pipe Factory

    Haartsestraat 3 / Adm. de Ruyterstraat 1c, Aalten

    The firm Peters & Gans (PEGA) was one of the companies in Aalten active in the horn industry, which was unique within the Netherlands. At PEGA, pipes, walking sticks, and snuffboxes were manufactured.

    In 1896, Johannes Peters left his father’s horn workshop at Köstersbulte and entered into a partnership with Marcus Gans, a Jewish merchant. Gans financed the firm named PEGA (Peters & Gans). The pipe factory was initially located next to Peters’ residence on what was then Gasthuisstraat (now Haartsestraat).

    Alongside German pipes for German reservists, walking sticks with horn handles were manufactured. After the factory was completely destroyed by fire in 1917, Johannes Peters established his pipe factory on Admiraal de Ruyterstraat. Instead of German pipes, production shifted primarily to briar pipes (bruyèrepijpen).

    In 1931, the Graafschapbode published an article regarding “The Aalten Horn Industry,” and wrote the following about Peters & Gans:

    “We visited the factory of the firm Peters & Gans in Aalten, manufacturer of horn, imitation horn, and wooden pipes, and of the typical German pipes with many horn decorations, of walking sticks and… of snuffboxes! Beautiful snuffboxes, manufactured entirely from horn, which find a market among the mining population of Sweden and Germany.

    This firm, which saw its products awarded a gold medal as early as 1897, manufactures a great variety of smoking articles, namely the wooden pipes used by everyone, imitation horn pipes, cigar and cigarette holders, while this factory focuses particularly on the large-scale manufacture of mouthpieces for pipes, among others for the Gouda “clay” pipes (doorrookkoppen). These mouthpieces are made of horn or imitation horn, often in connection with so-called Weichsel wood or scented wood, which enhances the ‘taste’ of the smoking.

    The typical long German pipe is a ‘specialité de la maison’ of this factory!

    As is evident from one of the accompanying photos, such a pipe consists of a concatenation of artfully crafted horn components; the workmen who make these artfully crafted pipe specimens are true sculptors in the horn trade! Americans, in particular, enjoy buying these pipes, which they take with them as a memento of Holland… to then tell their compatriots that all of Holland smokes from these remarkable pipes! The firm Peters & Gans wishes it were true!

    It is, however, a pipe from which one ought to smoke in the entourage of an old farmhouse or amidst a cosy furnishing from several decades ago, preferably wearing a black suit and a skullcap (calotje)! It is precisely this distinct character of this old-fashioned pipe that is its charm at the same time; it is worth the effort to hang it as an ornament on a pipe rack and to smoke from it for curiosity’s sake from time to time. These ‘German pipes’ find their market in Holland and furthermore, as we already noted, go much to America and also to Germany. They are, therefore, actually Dutch ‘German’ pipes.

    The horn components of these pipes are manufactured on the lathe. Besides pipes and snuffboxes, the firm Peters & Gans is a supplier of walking sticks, in which they deal wholesale; they specialise in the cheap and middle-range, make mountain sticks for the Valkenburg tourists, rattan sticks for the cattle markets, modern gentlemen’s walking sticks, with horn or imitation horn knobs or decorations.

    A widely used material nowadays, as the partner assured us, is the Tahiti rattan from the Dutch East Indies, a light and strong stick that is very flexible. The wooden sticks mostly come from Central Europe; they generally already have the hook shape roughly applied, after which the sticks are first left to become bone-dry and subsequently shipped to our country. Because they then already somewhat resemble walking sticks, the tax authorities charge them at the border with 8% import duty, which the firm Peters & Gans finds a very incorrect practice, as here the raw material for the Dutch industry is being taxed!”

    40th Anniversary

    In 1936, the firm Peters & Gans celebrated its 40th anniversary. The Aaltensche Courant then wrote the following:

    “Today 40 years ago, 1 May 1896, the deed of incorporation of the firm Peters & Gans was passed here. The founding of this firm was purely a result of local conditions. The elders among our readers will surely still remember that in the eighteen-fifties, the horn industry was founded here locally by Mr B. Vaags. He then processed the dense part of the horns; the open part was actually waste for pipe fabrication. This waste was later made productive by Mr A. ten Dam by applying it to the manufacture of combs. This comb fabrication took such a flight that soon the roles were reversed (de bordjes werden verhangen), and the pipe manufacturers then bought the tips from the comb factory.

    The father of the current eldest founding partner, Mr Joh.s Peters, was one of the first servants of B. Vaags; he began his own business on the Hoogestraat, later in the premises on the corner of the Markt. Some 20 workmen found employment here then. In 1896, Mr Peters ceased his business. His son, Mr Joh.s Peters, then founded the business, which through association with Mr M. Gans, received the company name Peters & Gans.

    This business was run on a much more modern footing. In place of the primitive treadle movement came the motor-driven power. In 1900, Mr Gans retired from the firm. On 27 May 1917, the factory on the Gasthuisstraat was totally destroyed by fire and not rebuilt, but already in June, the business was continued in the former furniture factory of Mr Vreede, which through addition and renovation had been adapted to the requirements and needs of the business.

    Primarily pipes were manufactured; the raw materials were mainly the pieces of the horns unusable at the comb factory. Alongside pipes, walking sticks were manufactured; the market area for both products was, until the war, located mainly across the border.

    Now, however, the roles are reversed and the company imports more than the export amounts to; the own production has had to be reduced to a minimum. A great contrast with the mobilisation years when demand exceeded production. The genuine pipe turning as it happened in the past was a beautiful, yet very difficult trade and required, besides dexterity, taste and initiative.

    Many have found a sphere of work in the factory of the firm during these 40 years. One of the oldest workmen, who has been employed there almost since the founding, is Mr G. Eppink.

    The tobacco pipe is the main article that the business is currently pushing; the smokers will likely not be strangers to the well-known briar ‘Pega’ pipes. The wooden ‘bowls’ are imported roughly; the ‘tips’ or mouthpieces are of own manufacture. Alongside the briar pipes, the so-called German pipes are still manufactured, which in certain regions still find a market, and the firm Peters & Gans is in its district actually the only one that can meet the demand for this article.

    Mr Joh.s Peters, who has taken his two sons into the firm, is despite his 69 years still regularly active for the flourishing of his business with a vitality that many a younger man will envy him.

    Today is a day of celebration for the partners and staff; undoubtedly the outing to Emmerich will be enjoyed, and the ups and downs of the business will surely pass in review. We gladly congratulate the partners on this anniversary and link to it the wish that their business may enjoy a steady flourishing.”

    In 1953, the newspaper Tubantia wrote:

    “The small pipe factory of the firm Peters and Gans still exists and pipes are still being manufactured, yet in the main, this business has nonetheless switched over to wholesaling, including in all kinds of related smoking articles.”


    Owners

    Overview is incomplete.

    YearPlotOwnerDescription

    Address history

    Population register 1890-1900

    Aalten 379 (Haartsestraat):

    Marcus Gans (Winterswijk, 24-11-1853), merchant
    Suzanna Schaap (Aalten, 28-10-1857)

    Next (head) resident:

    Jantje Durks Minkema (Luxwoude, 15-07-1820), widow of Foppe Egberts de Haan

    Next residents:

    Johannes Peters (Aalten, 09-04-1867), pipe manufacturer
    Emma Carolina Agnes Laan (Amsterdam, 15-09-1869)

    Population register 1900-1910

    Aalten 447 > 457 (Haartsestraat)

    Johannes Peters (Aalten, 09-04-1867), manufacturer

    Population register 1910-1920

    Aalten B457 > C511 (Haartsestraat)

    Johannes Peters (Aalten, 09-04-1867), manufacturer

    Address directory 1934

    Aalten C511 > Haartschestraat 3

    Joh. Peters

    Aalten A103 > Admiraal de Ruyterstraat 1

    Fabr. Fa. Peters en Gans

    Address directory 1967

    Admiraal de Ruyterstraat 1

    Fabr. Fa. Peters en Gans

    Features


    Cadastral no.K-736
    FunctionPipe factory
    Foundation1896
    Closurec. 1975

    Sources


    Eppink, PEGA - Aaltensche Courant, 7 February 1950
    Aaltensche Courant, 7 February 1950
  • History of the Aalten horn industry

    History of the Aalten horn industry

    Aalten is de enige plaats in Nederland waar een hoornindustrie was gevestigd. Men maakte hier producten van buffelhoorn, zoals pijpen, kammen, knopen, seinfluitjes, naaldenkokers en messenheften. Buffels werden niet gedood of speciaal gefokt voor het hoorn.Vrijwel al het materiaal werd gebruikt en wat overbleef ging over de akkers. Met de intrede van kunststof en massaproductie na de Tweede Wereldoorlog verdween deze industrie.

    Horn turners

    Family ties had a strong influence on the emergence of the horn industry. From 1855, five horn turners began in Aalten: Bernard Vaags, Gerrit Peters, Abraham ten Dam, Willem te Gussinklo, and Wessel Becking.

    Bernard Vaags ging op Wanderschaft naar Duitsland en kwam in Ruhla (Thüringen) in de leer bij een hoorndraaier. Toen hij in Aalten was teruggekeerd kocht hij een eenvoudige voetdraaibank en begon de allereerste hoorndraaierij. In een opkamertje in de schoenmakerij van zijn ouders ‘in den Dijk aan de beek te Aalten’ (Dijkstraat 9) maakte hij onderdelen voor Duitse pijpen van buffelhoorn. In 1860 trouwde Vaags met Dora Willemina Prins. Zij werd ook hoorndraaier en werd Piepen Deurken genoemd. Zij gingen wonen naast Bernards oudershuis (Dijkstraat 7).

    German pipes

    Gerrit Peters, zoon van een leerlooier, ging na Bernard Vaags ook in de leer in Thüringen. Hij werkte vanaf 1863 aan de Hogestraat. In 1866 trouwde Gerrit met de welgestelde Josina Aleida te Gussinklo en trok bij haar in. Het pand besloeg de hele lengte van de Köstersbulte, van het woongedeelte aan de Markt tot aan de Landstraat, waar hij zijn hoornwerkplaats vestigde. Hij maakte lange pijpenstelen en onderdelen voor de Duitse pijp. In Duitsland werden porseleinen pijpenkoppen aan de stelen bevestigd en de pijpen verhandeld.

    Combs

    Na het overlijden van Vaags in 1868, pakte zijn opvolger Abraham ten Dam de zaken grondig aan. Het huisindustrietje werd een echte fabriek, aan de Stegge. In 1871 stichtte hij samen met zijn zwager Bernard Manschot kammenfabriek Ten Dam & Manschot aan de Damstraat.

    It was the first and only factory in the Netherlands to make combs: white, black, and naturally coloured decorative combs, Mexican combs, nit combs, and moustache combs. These were made from buffalo horn, imported from countries including Brazil, India, and Thailand (then known as Siam). The manufacturing process generated even more dust and stench than pipe making.

    A revolutionary development in the production process was the switch to steam power, replacing traditional hand and foot power. In local parlance, it became known as ‘d’n Kamstoom’ (the Comb Steam). By 1920, the comb factory employed about 200 people, including women and children.

    Handles and knife hilts

    Willem te Gussinklo en Wessel Becking leerden de kneepjes van het vak bij Gerrit Peters. Zij werkten korte tijd samen, maar gingen in 1884 apart verder. Na de mislukte samenwerking ging Wessel Becking in 1880 verder met Bernardus Gerhardus Vaags, neef en naamgenoot van Bernard Vaags. Becking & Vaags maakte pijpenstelen en later ook messenheften. Toen de verkoop van de Duitse pijpen terugliep, produceerde de fabriek korte bruyèrepijpen. De pijpenfabriek in de Hoekstraat staat er nog steeds!

    Johannes Peters verliet de werkplaats van zijn vader aan de Köstersbult en sloot in 1896 een vennootschap met Marcus Gans, een Joodse koopman. Gans financierde de firma genaamd PEGA (Peters & Gans). De pijpenfabriek stond naast Peters’ woning aan de toenmalige Gasthuisstraat (nu Haartsestraat). Naast Duitse pijpen voor Duitse reservisten werden wandelstokken met hoornen handvaten vervaardigd. Nadat de fabriek in 1917 totaal uitbrandde, vestigde Johannes Peters zijn pijpenfabriek aan de Admiraal de Ruyterstraat. In plaats van Duitse pijpen werden er vooral bruyèrepijpen gemaakt.

    Buttons

    Na de mislukte samenwerking met Wessel Becking maakte Willem te Gussinklo Duitse pijpen en handvatten voor wandelstokken en paraplu’s. In Duitsland en Engeland waren rond 1900 bedrijven ontstaan die uit hoorn knopen produceerden. Met dat voorbeeld voor ogen begon Willem in het jaar 1905 met het maken van hoornen knopen, een primeur voor Nederland. Al snel kwam zoon Willem te Gussinklo jr. (Piepkes Willem) in de firma, die zich ontwikkelde als innovatief ondernemer.

    De eerste fabriek van Te Gussinklo stond aan ‘t Dal in Aalten, de tegenwoordige Willemstraat. Vanwege de toenemende vraag naar knopen verhuisde het bedrijf in 1924 naar de oude weverij van Van Eijck in Bredevoort. Daar ging de productie van knopen van start. Het internationale bedrijf N.V. Dutch Button Works (DBW) exporteerde naar Engeland, Ierland en Amerika en was ook de grootste (hoorn)onderneming in Aalten.

    After World War II, the production of horn buttons declined. In 1976, this last branch of horn processing was forced to close down. This marked the definitive end of 120 years of the horn industry in Aalten.

    Video

    Source: Euregionetwerk Industriecultuur

    It rained pipe stems

    It rained pipe stems, by Paulien Andriessen

    Paulien Andriessen, a great-granddaughter of Gerrit Peters, became curious about her great-grandfather’s craft. He was the second horn turner in Aalten. Where had he learned the trade, and to whom did he sell those pipe stems? How did the Aalten horn turners and their successors fare?

    “When I passed my final exams, my uncle gave me a pipe as a gift. My mother and my sisters smoked pipes, so I didn’t find it strange at all. It was a ladies’ pipe with a slender stem, a small white porcelain bowl, and a horn mouthpiece. I had to smoke it a few times, my uncle explained, and then a beautiful picture would appear on the pipe bowl. So, I started smoking quite heavily, as I was curious about that picture. It took a few pipes, but to my delight, my smoking habit was rewarded. A picture appeared. It was a little bird, a dove.”

    In 2011, a book she authored was published by Fagus Publishers, titled ‘Het regende pijpenstelen, Honderd jaar hoornindustrie in Aalten’ (It Rained Pipe Stems: One Hundred Years of the Horn Industry in Aalten) (ISBN: 9789078202806)

    Sources